Beam Bench Docs

Edge burns or flares

Dark burn marks at the start or end of a cut or fill line.

You see

A fill is uniform in the middle but has darker spots at the start and end of each line. Or a cut has heavier char where the laser turned on / off.

What is happening

When the head accelerates from a stop or decelerates to a stop, it moves slowly for a moment. If the laser is firing during those moments at full power, the slow head deposits extra energy in a small area, burning.

Fix

If you are engraving fills

This is what overscan prevents. With overscan, the head reaches full speed before firing and continues past the line end before stopping. The fire-and-decelerate motion happens outside the fill boundary.

Overscan is added automatically by the planner. If you still see edge burns, the cause is usually one of:

  • $32=1 (laser mode) is off in the firmware. Without it, GRBL does not synchronize laser with motion, so power stays constant through acceleration. This is the most common cause. Set $32=1 via the Console. See GRBL configuration.
  • Output Policy is wrong. In Device Settings → Profiles → Output Policy, check Constant Power (M3) vs dynamic (M4). For laser engraving, dynamic (M4) matches $32=1. Constant Power can cause edge burns even with $32=1.

If you are cutting (Line mode)

Edge burns at start / end of cut paths usually mean the laser stays on too long at the start or end. Some options:

  • The Optimization Settings modal (Laser Control → Optimization...) has a "Reduce direction changes" option that can help if there are many small cuts that all start at the same point.
  • For cuts where the visible char at start would be a problem, use tabs so the start point is on the tab (less visible).

If you see darker spots in the middle of fill lines, too

Different problem, usually mechanical. See Visible banding.

Verify it worked

  • Fill lines are uniform from start to end.
  • Cut starts and ends show clean breaks without extra char.

Still stuck?

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